In the feed industry, it is often referred to as “conditioning”, that is, hydrothermal treatment of pellet feed powder materials. International studies have shown that conditioning is an important factor in pellet feed quality.
With the continuous improvement of the quality requirements of poultry feed pellet making machine, various poultry feed pellet machine enterprises are also paying more and more attention to the conditioning process in feed processing.
Improving conditioning equipment is currently an important aspect to improve the quality of pellet feed products and improve market competitiveness. one of the means. At present, the material conditioning machine is mainly used for the production of aquatic products and advanced animal feed.
There is often water vapor, syrup or water in the poultry feed pellet making machine conditioner. The longer the conditioning time, the better.The use of a certain temperature can kill most of the pathogenic bacteria of the material and ensure the hygiene of the feed. (Related post: cat litter making machine)
After conditioning treatment, the viscous components in the material gelatinize starch, which can give full play to the role of denatured protein as a binder, and can effectively bind other components around. The granules are more closely combined, so that the pellets are denser, have a beautiful appearance, and are not easily eroded by water, thereby improving the stability of the pelleted feed in water.
By increasing the poultry feed pellet making machine granulation link, the energy consumption of granulation can be saved to a certain extent, and the service life of the pressing die and the pressing roller can be improved.
By quenching and tempering the pellets, the material becomes softer and more plastic, and the frictional resistance is reduced when extruding the hole wall, the inner wall of the die, and the surface of the roller body, which avoids the conversion of a large amount of mechanical energy into heat energy during the poultry feed pellet making machine pelletizing process. Slow down the wear of die and roller.
As a poultry feed pellet making machine user, before debugging the poultry pellet feed processing equipment and production, you need to read the equipment’s operating instructions carefully.
At the same time, we should also fully understand the structure and principle of poultry feed processing machine, understand its functions and operating procedures, operate in strict accordance with the operating procedures, and conduct patrol inspections in accordance with the operating procedures and precautions.
If you operate in strict accordance with the operating procedures, you should also remember the following work:
In general, poultry feed pellet making machine manufacturers have conducted multiple inspections and verifications before the equipment leaves the poultry pellet machine factory. Meanwhile, the motor has been lead sealed and the couplings have been calibrated. Please do not loosen.
In the process of use, the staff needs to regularly sort out the iron impurities on the permanent magnet cylinder and the permanent magnet plate of the feeder. During the operation of the poultry feed pellet making machine, it is also necessary to carefully check whether the fineness of the crushed products meets the production requirements. (For more: RICHI pellet machine)
At the same time, attention should also be paid to investigating the operation status of the poultry feed pellet making machine, especially after a period of use, the dust collector bags should be regularly arranged or replaced (to ensure that the bag is ventilated), and the working status of the solenoid valve should be checked regularly (to see if it can work normally) . In addition, the wear of each wearing part should be checked regularly and replaced if necessary.
Manufacturers of poultry feed pellet making machine should also pay attention to the vibration of feed processing equipment. If it is found that the hammer is severely worn and needs to be replaced, you should pay attention to weighing to ensure that the weight difference between the two opposite hammers on the two opposite (1800 direction) hammer pin shafts is ≤ 1g and the two opposite (1800 direction) hammer pin shafts, the total weight difference between the two opposite hammers is ≤2g.
If the screen is found to be severely worn and needs to be replaced, attention should be paid to whether the flatness of the new screen and the size of the screen are reasonable, whether the equipment is in place, and the screen wool faces inward.
In addition, if the poultry feed pellet making machine suddenly has abnormal conditions such as vibration and noise, it is necessary to stop the inspection immediately. In the course of daily use, we should also do a good job of smooth care.
If it is found that the output of the poultry pellet making machine suddenly drops, in addition to the material elements, it should also be checked whether the damper is in place, whether the pipeline is leaking, whether the pulse bag is blocked, and whether the solenoid valve and fan are working properly.
Fish feed extrusion is a crucial procedure that plays a important role in producing high-grade feed for fish and also various other water pets. The extrusion process can be enhanced by considering several aspects, consisting of component option, process specifications, as well as tracking equipment. The initial step in enhancing the performance of a fish feed extruder is to thoroughly pick the active ingredients. The best active ingredients will offer the necessary nutrients in the suitable total up to meet the dietary demands of the target varieties. The active ingredients need to be formulated to make certain that they are compatible with the extrusion process as well as will produce pellets or other forms that are consistent in size, form, and structure. The healthy protein as well as fat content of the active ingredients should additionally be very carefully balanced to prevent processing problems. Related post: floating fish feed machine When the ingredients have actually been picked, the process specifications have to be gotten used to enhance efficiency. Temperature level is among one of the most important process parameters in fish feed extrusion. The temperature in the extruder must be very carefully managed to ensure that the active ingredients are correctly prepared which the pellets are totally formed and also constant in structure. Extreme warm can likewise bring about nutrition loss and also other handling problems. Therefore, it is essential to keep an eye on as well as adjust the temperature throughout the extrusion procedure to achieve optimal outcomes. Pressure is another important procedure parameter that must be monitored as well as gotten used to optimize efficiency. The pressure in the extruder should be thoroughly regulated to make certain that the ingredients are effectively mixed which the pellets are consistent in size, form, as well as texture. Excessive pressure can likewise bring about processing difficulties and result in pellets that are also hard or dense.Therefore, it is important to very carefully monitor and readjust the stress in the extruder to accomplish the wanted outcomes. Along with adjusting process criteria, checking the extruder for uniformity as well as high quality is additionally crucial in optimizing efficiency. Regular screening and also monitoring can help determine potential issues prior to they come to be considerable troubles, permitting producers to make modifications and boost the total high quality of the end product. Sensing units and also checking equipment can be made use of to check the temperature and also stress in the extruder. Temperature level sensors can be utilized to monitor the temperature in the extruder as well as make sure that it stays within the preferred array. In a similar way, stress sensors can be used to keep track of the stress in the extruder and also ensure that it continues to be within the desired array. Normal screening can also help identify concerns with pellet uniformity and also top quality, permitting manufacturers to make changes to the extrusion procedure as required. Along with active ingredient selection, procedure criterion modification, and surveillance equipment, other factors can additionally impact the performance of a fish feed extruder. Upkeep as well as cleansing of the extruder are crucial in making sure that it runs at peak performance. Regular cleansing can aid prevent accumulation and blockages that can result in refining difficulties. Finally, optimizing the efficiency of a fish feed extruder calls for cautious consideration of a number of variables, consisting of active ingredient selection, process specification adjustment, and also surveillance devices. By picking the right active ingredients, changing process criteria, and keeping track of the extruder for consistency as well as top quality, producers can accomplish the very best possible results and create top quality, nutritionally total feed for fish and also other water pets. (Follow…
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